We design and produce custom molded fiber packaging inserts from recycled paper waste. Exact-fit protection that replaces EPS foam for B2B manufacturers.
Engineered molded pulp for secure transit
We engineer recycled paper waste into custom molded-pulp inserts. Our solutions replace plastic foam with precise, protective packaging.
We process recycled paper and cardboard waste into strong, reliable molded fiber material.
We design and form single-piece and two-piece cradles tailored perfectly to your product's geometry.
Locally manufactured, 100% recyclable inserts that reduce import dependency and cut out single-use plastics.
Practical packaging solutions designed to drop directly into your existing assembly and shipping lines.
Shock-absorbing molded inserts for small appliances and electronic assemblies.
Custom-contoured cradles that lock fragile products in place to prevent transit breakage.
Lightweight, stackable inserts that optimize box space and reduce dimensional weight.
Manufacturers rely heavily on EPS foam and single-use plastics to protect their products. These materials are environmentally damaging, face increasing regulations, and are subject to supply chain volatility.
At the same time, massive amounts of paper and cardboard waste are generated locally. The current packaging model is economically and environmentally inefficient.
Rebyld focuses exclusively on B2B sustainable packaging. We design custom molded pulp inserts that fit your products perfectly, replacing harmful plastics with locally sourced recycled fiber.
We don't do generic packaging. We partner directly with manufacturers to engineer inserts that meet strict drop-test and vibration standards.
Co-Founder
Co-Founder
Rebyld aims to become the leading regional B2B sustainable packaging partner—providing manufacturers with high-performance, molded pulp alternatives to plastic.
Custom molded pulp product-fit inserts for fragile and semi-fragile goods.
Scaling production capacity and expanding our custom tooling capabilities.
Exploring advanced barrier coatings and secondary structural materials. (Not part of current commercial focus).
We are an early-stage, pilot-ready B2B supplier. We are actively validating material performance, running prototype tests, and scaling through industrial partnerships to ensure our inserts meet rigorous manufacturing standards.
A streamlined, proven process for transforming paper waste into custom protective packaging.
We source clean, recycled paper and cardboard waste from local industrial and commercial streams.
The raw waste is hydropulped, refined, and mixed into a consistent fiber slurry ready for molding.
Using custom-tooled molds designed for your product, the pulp is vacuum-formed into exact geometric shapes.
The molded inserts are dried, pressed for dimensional accuracy, and undergo physical validation (drop & compression tests).
Molded pulp isn't just recycled paper; it's a highly engineered protective structure. By controlling wall thickness, draft angles, and ribbing, we achieve superior shock absorption.
We design every insert to pass specific drop tests, ensuring your products survive the supply chain exactly as EPS foam would.
Environmentally damaging, volatile pricing, takes up massive warehouse space.
100% recyclable, stable local pricing, nests tightly to save storage space.
Custom molded pulp product-fit inserts designed exclusively for B2B manufacturers.
Custom-molded trays and cradles designed to securely hold a product from the bottom or act as a stabilizing base.
Molded to the exact contours of your product.
Stacks tightly to save warehouse space.
Drops effortlessly into standard outer cartons.
Top and bottom molded clamshells or split inserts designed for full 360-degree protection of fragile goods.
Engineered ribs and crush zones to absorb drops.
Keeps the product safely suspended away from box edges.
Consumers can toss it straight into paper recycling.
We are currently researching bio-based barrier coatings for moisture resistance. (Not currently available for commercial orders).
Protection against high-humidity shipping.
Refined finishes for premium unboxing.
Maintaining 100% compostability.
In R&D
Replacing single-use plastics with local, circular packaging solutions.
Estimate the plastic offset by switching your production volume to Rebyld.
Directly replacing EPS foam and blister packs with biodegradable molded pulp.
Molded inserts nest together, taking up significantly less warehouse and truck space than EPS.
Using local paper waste to produce local packaging, reducing freight emissions.
End consumers easily dispose of our inserts in standard paper recycling bins.
Upgrading packaging supply chains with sustainable, locally manufactured materials.
Shifting manufacturers away from single-use plastics to fully circular paper packaging.
Lowering carbon emissions by optimizing transport weight and eliminating petroleum-based foams.
Our impact model is simple and scales directly with your manufacturing volume:
We are looking for B2B manufacturers ready to replace foam inserts with custom molded pulp.
ziadallam2@gmail.com
+20 1007442846
Based in the Middle East
Partner with Rebyld for custom-engineered, sustainable molded pulp inserts.